Engineered Protection For Robotics, AI, and Automation Systems
As humanoid robots become critical to industries like manufacturing, defense, logistics, and R&D, proper crating is more important than ever. At J&L Wood Products, we build custom crates designed specifically to protect humanoid robots in transit — no off-the-shelf box can match our engineered precision.
Built for the Next Generation of Robotics
Humanoid robots are reshaping industries — from automating warehouse floors to assisting in healthcare, defense, and customer-facing environments. But their unique dimensions and complex mechanics require more than a standard crate. Our packaging is designed around the humanoid form, accounting for head clearance, limb stabilization, center of gravity, and sensitive components like cameras, sensors, and control panels. With J&L, you’re not just shipping a robot — you’re securing an advanced system engineered for real-world impact.
Every crate we build is tailored to your exact specifications, whether you’re shipping a bipedal robot, a wheeled assistant, or a stationary AI platform. We offer scalable solutions for one-time shipments, pilot deployments, or full production rollouts. Need to ship more than just the unit? We can include custom compartments for chargers, control tablets, modular limbs, and documentation — all protected with precision-cut foam and packed for efficient, damage-free transport.
Precision Foam Inserts For Humanoid Crates
Customized protection for every joint, sensor, and component
Humanoid robots are complex, fragile systems with exposed joints, delicate sensors, and expensive hardware — which is why we don’t just build the crate; we engineer the interior protection system to match.
At J&L Wood Products, our crates can be lined with custom-cut foam that conforms perfectly to the shape of your humanoid robot, ensuring maximum protection during transit, storage, and handling.
Foam Options Available
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Closed-Cell Polyethylene (PE) Foam
Durable, moisture-resistant, and ideal for heavy or high-value robots. Best for impact absorption without breakdown. -
Crosslinked PE Foam
A high-end option with smooth surface finish — great for sensitive surfaces and polished exteriors. -
Charcoal Anti-Static Foam (ESD-Safe)
For robots with exposed circuitry or sensor arrays that could be affected by static electricity. -
Urethane Foam (Soft Padding)
Used for lightweight humanoids or to cradle secondary components like heads, hands, or fragile extensions.
Modular Designs for Easy Handling
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Knockdown or reusable crates for field deployment
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Lift-off lids and removable panels for side access
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Forklift-friendly bases and optional caster kits
Our modular crate designs are built for efficiency and repeatability, especially when you’re shipping multiple humanoid units or need reusable packaging. Crates can be designed with lift-off lids, removable side panels, or hinged doors for easy loading and unloading — no need for deconstruction or awkward maneuvering. Internal components like cleats, foam channels, or divider panels can be adjusted or replaced without rebuilding the entire crate, saving you time and cost over multiple shipments.
We also offer knock-down crate kits that can be flat-packed for storage or sent to assembly points near your deployment site. These units go together easily with minimal tools, allowing your team or partners to build on-site without compromising protection. Whether you’re shipping to a trade show, international customer, or R&D partner, modular crate designs from J&L give you the flexibility to ship smarter.
Built in Ohio. Shipping Nationwide. NDA-Friendly.
From one-off prototypes to scaled production runs, J&L Wood Products builds protective shipping solutions for the next generation of automation. We’ve supplied clients in tech, aerospace, defense, and logistics — and we’re ready to crate your future.
🛡️ Shock-rated shipping systems
🔩 Server rack crates and crates for support gear
📦 Fast quotes and short lead times
Why J&L for Humanoid Crating?
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Tailored Fit – Every crate is built to your exact dimensions, including arm span, standing height, and base footprint.
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Foam-Cushioned Protection – Internal padding around joints, shoulders, and head absorbs shock and prevents damage to delicate components.
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Shock Pallets Available – For high-value AI systems, we offer integrated shock-absorbing pallet bases to reduce vibration and impact during shipment.
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Export-Ready – ISPM-15 heat-treated wood ensures compliance for global delivery.